TC41 Flexible Armor Bayonet Style Thermocouple with Lead Wire and Connector

SKU: TC41

TC41 Flexible Armor Bayonet Style Thermocouple with Lead Wire and Connector

Flexible Armor Bayonet Thermocouple with Lead Wire for Reliable Surface Temperature Measurement

The TC41 Flexible Armor Bayonet Thermocouple provides dependable surface temperature measurement where vibration, movement, and demanding operating conditions require reliable sensor contact. Its spring-loaded bayonet design and flexible armored lead help simplify installation while delivering stable, repeatable measurements. Configurable in Type J, K, and T, the TC41 is suitable for OEM equipment, industrial machinery, and replacement applications.

Reliable Vibration Performance

MgO mineral insulated cable withstands vibration and harsh operating conditions while maintaining reliable temperature measurement performance over time

Secure Surface Contact

Maintains constant spring pressure against the measurement surface for reliable, stable, and accurate temperature measurement in demanding applications

Easy Insatallation

Adjustable bayonet fitting allows quick installation, secure mounting, and easy sensor replacement while minimizing maintenance downtime and costs

Industrial-Grade

Manufactured with quality sheath materials including 304 SS, 316 SS, 310 SS, 321 SS, and Inconel 600 for dependable performance in demanding environments

Multiple Terminations

Choose from standard, miniature, high-temperature, and ultra-high-temperature connectors to match your installation requirements.

Custom Configurable

Configure sheath material, probe diameter, immersion length, probe angle, junction type, and connector options to suit your application

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Quick Specifications

Sensor Type Thermocouple Type K, J, T
Measuring Junction Grounded, Ungrounded
Probe Construction Mineral Insulated (MgO) or Tube & Wire
Probe Angle Straight, 45°, or 90°
Termination Options Bare Ends, Standard, Miniature, High-Temperature & Ultra High-Temperature Connectors
Bayonet Cap Single-Slot Spring-Loaded Bayonet
Ideal for
Plastic Injection
Plastic Extrusion
Packaging
Rubber
Heating Equipment
Tooling, Dies & Molds
Hot Runner Systems
Die Casting
The TC41 Flexible Armor Bayonet Style Thermocouple with Lead Wire and Connector is designed for purposes demanding reliable surface temperature measurement, secure sensor mounting, and long-term durability in demanding industrial environments. Its spring-loaded bayonet cap maintains continuous pressure between the sensing tip and the measurement surface, helping minimize air gaps caused by vibration, thermal expansion, or equipment movement. This ensures stable, repeatable temperature readings while allowing the sensor to be quickly removed and replaced during routine maintenance.
Intended for both OEM equipment and replacement applications, the TC41 is available in Type J, K, and T thermocouple calibrations with grounded, ungrounded, duplex grounded, and duplex ungrounded junctions to suit a wide range of process requirements. Customers can configure mineral-insulated (MgO) or tube-and-wire construction; multiple sheath materials, including 304, 310, 316, and 321 stainless steel or Inconel® 600; various probe diameters, probe angles, lead wire lengths, connector styles, and insulation options. This flexibility permits the TC41 to be manufactured for new equipment or as a direct replacement for existing temperature sensors without impairing installation requirements.
The TC41 is widely used in plastic injection molding, plastic extrusion, packaging and heat-sealing equipment, hot runner systems, rubber processing machinery, industrial heating equipment, tooling and dies, and OEM machinery, where dependable surface temperature monitoring helps improve product quality, process consistency, and equipment reliability. Standard, miniature, high-temperature, and ultra-high-temperature connectors simplify installation while reducing maintenance time and production downtime.
Every TC41 thermocouple is manufactured to ASTM E608/E608M, IEC 60584, and ANSI MC96.1 standards, with calibration available upon request in accordance with ASTM E220. Whether you require a standard configuration or a fully customized solution, Tempotech Controls manufactures dependable bayonet thermocouples built to deliver uniform performance, long service life, and reliable temperature measurement in demanding industrial applications.

Product Specifications

Review the standard specifications and available configuration options for the TC41 Bayonet Thermocouple. Sheath diameter, insertion length, thermocouple type, lead wire, insulation, connector style, temperature rating, and optional features may vary depending on the selected configuration and application requirements

Sensor TypeThermocouple Type K, J, T
Measuring JunctionGrounded, Ungrounded
Probe ConstructionMineral Insulated (MgO) or Tube & Wire
Probe AngleStraight, 45°, or 90°
Termination OptionsBare Ends, Standard, Miniature, High-Temperature & Ultra High-Temperature Connectors
Bayonet CapSingle-Slot Spring-Loaded Bayonet
Maximum Spring Compression1 in (25.4 mm)
Approvals & StandardsASTM E608/E608M
Calibration AvailableISO17025 /NIST
HazLoc CertificationNo. Contact factory for custom approval
Bayonet StyleAdjustable Twist-Lock, Spring Loaded
Accuracy StandardStandard and Special Limit as per ASTM E608/608M/ IEC 60584 & ANSI MC 96.1

Spare Parts & Accessories

Complete your installation with compatible mounting accessories, connectors, and replacement components for the TC41 Immersion Thermocouple.

Product Videos

Watch product overview, installation, and application videos for the TC41 Immersion Thermocouple

Temperature Transmitter | Tempotech Controls Inc

PT2M44S

A temperature transmitter takes the temperature data from a sensor, like an RTD or thermocouple, and converts it into a standard signal, usually 4-20mA or 0-10V. This signal can be sent to control systems, PLCs, or monitoring equipment to keep track of temperature in real-time.

Read transcript

Video Transcription: Temperature Transmitter Technology & Application
[00:05] A temperature transmitter is a critical component in industrial automation that converts low-level sensor signals into standardized outputs. This ensures accurate, reliable, and long-distance signal transmission for complex control systems.

[00:14] Thermocouple and RTD sensors are the industry standards for measuring the temperature of processed media. However, in challenging environments—characterized by high temperatures, electromagnetic interference (EMI), or long cable runs—the raw signals from these sensors can degrade.

[00:33] This signal degradation, often caused by wire resistance and electrical noise, can lead to inaccurate readings. To mitigate these issues, temperature transmitters are used to amplify, condition, and convert sensor data into a standardized 4-20mA output, ensuring high-integrity data across the plant.

[00:59] Several signal types are used depending on the application:

4 to 20 mA Analog Signal: The most common standard, highly resistant to noise and ideal for long distances.

0 to 10V: A common analog option, though more susceptible to signal loss over length.

Digital Signals (HART & Modbus): Used for advanced remote communication and diagnostics.

RS485/RS232: Essential for integrating transmitters with PLCs and SCADA systems.

[01:35] The Tempotech TT367 series temperature transmitters are engineered for versatility. They offer precise sensor-transmitter matching and robust protection against interference. Configurable via the HART protocol, these units allow for easy setup and reliable field operation.

[01:56] Key reliability features include open/short-circuit detection, incorrect wiring alerts, and NAMUR NE43 failure standards. The TT367 supports RTD, TC, Ohm, and Millivolt inputs, making it a universal solution for your instrumentation needs.

[02:26] With integrated dot-matrix displays and easy configuration options, our transmitters provide the precision you can trust. Contact our technical sales team today to find the best transmitter for your application.

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Frequently Asked Questions

Find answers to common questions about the TC41 bayonet thermocouple

What temperature range is available for the TC41 Adjustable Bayonet ?+

The TC41 Adjustable Bayonet Thermocouple can be configured for a wide range of industrial temperature measurement applications using Type J, K, or T thermocouples. The maximum operating temperature depends on the selected thermocouple type, sheath material, lead wire insulation, connector, and process conditions. Selecting the proper configuration provides reliable performance, long service life, and measurement reliability for your specific application. If you are unsure which configuration is best, the Tempotech Controls technical team can help you select the most suitable sensor.

What thermocouple types and junction options are available for the TC41?+

The TC41 is available in Type J, K, and T thermocouple calibrations with grounded or ungrounded junctions. Grounded junctions typically provide faster thermal response, while ungrounded junctions offer electrical isolation for applications where electrical noise or interference may be present.

How do I mount the TC41 Adjustable Bayonet Thermocouple, and what accessories are required?+

The TC41 Adjustable Bayonet Thermocouple is installed using a compatible bayonet adapter. The standard adapter is supplied with a 1/8" NPT thread, while BSP and other thread sizes are available upon request. After installation, adjust the immersion depth and lock the spring-loaded bayonet onto the adapter. Tempotech Controls also offers compatible bayonet adapters, replacement bayonet caps, connectors, extension wire, wire clamps, and strain relief accessories for installation and maintenance.

How does the adjustable bayonet fitting improve temperature measurement?+

The adjustable bayonet fitting allows the sensing tip to be positioned at the required immersion depth during installation. Once locked into the mating bayonet adapter, the spring-loaded assembly maintains constant pressure against the measurement surface, helping reduce air gaps and improve measurement stability in applications exposed to vibration or thermal expansion

How do I choose the correct probe angle for my application?+

The TC41 is available with straight, 45°, and 90° probe configurations to suit different installation requirements. Straight probes are ideal for direct access, while angled probes simplify installation where space is limited or cable routing requires a different orientation. Selecting the correct probe angle helps improve installation, cable protection, and sensor positioning.

Can the TC41 Adjustable Bayonet Thermocouple be customized?+

Yes. The TC41 can be manufactured to meet your application requirements with a choice of probe angles (straight, 45°, or 90°), sheath materials, sheath diameters, immersion lengths, lead wire lengths, insulation types, connector styles, and junction configurations. This flexibility makes it suitable for both OEM equipment and replacement applications.